Deep Dive Podcast #1 into Coating Failures

PCN – Communicating News In Protective Coatings Globally in Real-Time

Leading Source of Industry News on Protective Coatings for Oil & Gas, Pipelines, Marine and Construction


NEWSMAKERS:  * Akzo Nobel * ANIP * Axalta * Coating Condition Survey * Coating Failures * Carboline * CorrosionRADAR * Dulux * Epoxy Coatings * Epoxy Phenolics * ExcelPlas Labs * Experts App * Failure Analysis * Hempel * International Paints * Jotachar™ * Jotun * JSW Group * Mark Dromgool * PPG * Protective Coatings * Sherwin Williams * Sparc Technologies * Zinc Silicate Coatings

PODCAST

Deep Dive Podcast #1 into Coating Failures (Zinc Silicate Coatings)

LEGAL NEWS

Carboline vs. Sherwin-Williams (False Advertising Lawsuit) — Current

  • Carboline Global Inc. has filed a federal lawsuit against The Sherwin-Williams Company in the U.S. District Court for the Eastern District of Missouri.
  • The complaint alleges false advertising under the Lanham Act, claiming that Sherwin-Williams misrepresented performance data for its fire-protective coating FIRETEX FX9502 in marketing and testing.
  • Carboline says Sherwin-Williams promoted FX9502 as requiring significantly less coating thickness to achieve fire-resistance ratings, based on inaccurate or misleading third-party test data, resulting in Carboline losing contracts and sales.
  • Carboline is seeking compensatory damages and asserts the inaccurate performance claims pose safety risks for buildings where the product was applied.

BUSINESS NEWS

AkzoNobel says Axalta Merger is ‘Complementary’ But May Require Concessions

AkzoNobel Completes $1.4 Billion Sale of AkzoNobel India to JSW Group

Hempel Announces Shock CEO Succession

Jotun Unveils ‘Groundbreaking’ Passive Fire Protection Coating
Jotachar 1709XT, engineered for hydrocarbon fires, delivers superior mechanical strength, faster application, and significant carbon savings by preserving steel integrity,
In the rapidly growing passive fire protection market, Jotun’s Jotachar 1709XT supports regional net-zero ambitions

Jotun Signs 50-Year Lease for New Abu Dhabi Paint and Coatings Facility

PPG Industries sees soft European, industrial markets in 2026 after Q4 profit miss

A New Generation of Corrosion Under Insulation (CUI) Risk Monitoring System – Corrosion RADAR: LR

CorrosionRADAR: LR introduces a dual sensor system- Corrosion and Moisture Sensor, offering a total range of 50 metres for each sensor.
This dual-sensor approach enhances the system’s ability to detect and monitor corrosivity rate with higher accuracy than ever before.

Sherwin-Williams Q4 2025 Earnings Beat Expectations

Sparc Technologies and Dulux Launch Graphene Coating Trial in Australia
Collaborated with Dulux Australia on application of an ecosparc® enhanced Dulux Protective Coating system at the Cape Jaffa Lighthouse

Interview: “Corrosion Creates a Major But Often Hidden Environmental Burden”
Corrosion-related waste significantly contributes to environmental burdens, with around 40 % of global steel production used to replace corroded metal. In this interview, Jorrit van Rijn, Marketing Director at Akzo Nobel Powder Coatings, discusses how advanced powder-coating technologies and testing methodologies can help mitigate these impacts by extending product lifecycles and improving sustainability.

NEW RESEARCH

Designing an Eco-friendly graphene oxide-based titanium tetra-acetoximate modified epoxy coating for anti-corrosion coatings

Mechanism of Long-Term Corrosion Protection for Silicone Epoxy Coatings Reinforced by BN-PDA-CeO2 Ternary Composites in Harsh Environments

Smart Self-Healing and Fluorescence-driven self-indicating coating with enhanced anticorrosive effectiveness

Epoxy Coatings Reinforced with LDH–COF Nanocarriers: A Dual-Function Strategy for Barrier and Active Protection

Improvement of Epoxy Coating chemical stability via fluorinated phenyl isocyanate modification: substituent-dependent enhancement in anti-corrosion and anti-aging properties

Improving long-term control of microbial corrosion and biofouling by a novel insoluble antimicrobial enhancer in an epoxy coating

Interface Engineering of Graphene Quantum Dot and MXene Heterostructures for Synergistic Corrosion Protection of Waterborne Epoxy Coatings

High-performance epoxy coatings with polydopamine-functionalized graphene oxide and ceramic nanoparticles: Corrosion resistance, mechanical, hydrophobicity, and flame retardancy

Study on the performance of self-healing epoxy coatings prepared by the electrostatic spraying method

Anticorrosion mechanism of waterborne epoxy coating containing polyaniline-adsorbed aluminium ions for carbon steel

Durable Self-Lubricating Epoxy Coatings through Microcapsule-Based Lubricant Delivery

Design and Development of Microcapsules Based Sustainable Highly Resistant and Self-Healing Anticorrosive Epoxy Coatings

Epoxy-Carbon Composite Coatings for integrated corrosion and fouling resistance: Advancing protective material design

POLYUREA COATINGS

Assessment of the Durability of Polyurea Resin Coatings Against Selected Aggressive Solutions in the Sewage Infrastructure Environment

COATINGS FAILURE ANALYSIS

Exploring Epoxy Coating Failures with ExcelPlas Labs
While epoxy coatings are generally durable and effective at preventing corrosion, there are a few common types of epoxy coating failures that can occur:

  • Adhesion failure: This occurs when the epoxy coating fails to properly adhere to the surface of the pipe, which can be caused by factors such as improper surface preparation or a poorly formulated coating. Adhesion failure can result in the coating peeling or flaking off, exposing the underlying steel surface to corrosion.
  • Blistering: This occurs when small bubbles or blisters form on the surface of the epoxy coating, which can be caused by improper surface preparation, moisture contamination, or excessive heat during curing.
  • Cracking: This occurs when the epoxy coating develops small cracks, which can be caused by factors such as thermal expansion and contraction, improper coating thickness, or exposure to chemicals.
  • Delamination: This occurs due to intercoat or interfacial adhesion failure due to the presence of a weak boundary layer such as silicone or hydrocarbon oil contamination.

Coatings Brochure

Failure Analysis and Investigation of Protective Coatings in Mining, Marine Offshore Oil & Gas Chemical Plants, Energy Infrastructure and Bridges (Ask the Experts)
Coatings Brochure

Critical Questions for Protective Coatings for Asset Protection in Oil & Gas, LNG:

  • Why is the coating not stopping corrosion?
  • Why is the coating delaminating or blistering?
  • Has the coating been correctly specified / applied?
  • Does the coating meet the manufacturing standard, including properties such as correct hardness/cure, adhesion and thickness?
  • What surface preparation and atmospheric conditions must be achieved to successfully apply the coating?
  • Does the coating have any defects in it? How will these affect performance?
  • Why did the coating fail? Root cause assessment.
  • How can the coating be successfully repaired/remediated so that it doesn’t fail again?

ExcelPlas Labs can answer these questions and more…
Coatings Brochure

MARKETING YOUR BRAND

PCN – Communicate Your Message Instantly with the Entire Global Protective Coatings Community
PCN is ideal for monitoring competitor activity and providing market intelligence
https://www.youtube.com/watch?v=NOqzIYSa3os


This newsletter is brought to you by ExcelPlas Coating Labs (http://www.excelplas.com/)

ExcelPlas Labs provides independent testing, analysis, and investigation on protective coatings to prevent corrosion.

ExcelPlas has extensive analytical capabilities for testing of Protective Coatings and Insulation Consulting for major oil and gas companies.

We conduct corrosion surveys, coating sampling, coating analysis, and testing to ensure coating specifications for a wide range of onshore and offshore clients in Australia and the Asia-Pacific Region.

ExcelPlas Labs offer a full range of coating testing and analytical services to Australia’s mining, oil, gas, and infrastructure sectors.

Forensic analysis for undertaking various coating-based failure investigations and problem-solving.

ExcelPlas Undertakes Analysis & Testing of Polymer Coating Systems including:

  • Epoxy Protective Coatings
  • Epoxy-Phenolic Protective Coatings
  • Fusion bonded epoxy (FBE) 
  • Dual-Layer Fusion bonded epoxy (DLFBE)
  • Liquid applied epoxy (LAE)
  • Abrasion-resistant overcoat (ARO)
  • Three-layer PE (3LPE)
  • Multi-component liquid spray  (MCL)
  • Heat shrink sleeves (HSS)

Testing on Coatings that ExcelPlas can Undertake includes:

  • Coating identification by Infra-red Analysis (FTIR)
  • Degree of Cure by Thermal Analysis (DSC)
  • Coating Filler Identification by X-ray Analysis (EDS/XRD)
  • Coating Microstructure by Embedding, Polishing, and Optical Microscopy (OM)
  • Coating Thermal Stability and Composition by Thermogravimetric Analysis (TGA)

DSC – Phase transition/volatiles / Tg / degree of cure/characterisation
TGA – Volatile compounds, inorganic mass % mix ratio
Element mapping for chlorides on paint flakes
Microscopy -Count layers and thickness of layers

  • Assess porosity and voids
  • Check distribution and orientation of filler particles

Condition monitoring and analysis of corrosion prevention coatings (epoxies, epoxy-phenolics)
http://www.excelplas.com/

Testing of Epoxy Coatings (LAE, FJC, FBE), heat shrink sleeves and tapes, barrier tapes, and meshes.
http://www.excelplas.com/

PCN is owned and operated by ExcelPlas Pty Ltd.  By subscribing to PCN you agree to receive regular PCN newsletters as well as the PCN platform using your email contact details to enhance the performance and functionality of PCN and its analytics reports.  These email contact details allow PCN to track page views and create more targeted and relevant content.  PCN provides an unsubscribe link at the bottom of each PCN newsletter.