PCN – Communicating News In Protective Coatings Globally in Real-Time
Leading Source of Industry News on Protective Coatings for Oil & Gas, Pipelines, Marine and Construction
NEWSMAKERS: * Akzo Nobel * Coating Condition Survey * Corrosion Under Insulation * CUI * ExcelPlas Labs * Epoxy Coatings * Failure Analysis * Graphene * Heat-Flex™ ACE * Hempel * Humidur™ * Jotun * Interzone 954 * LNG * Matrix Composites * PCN * PPG * Protective Coatings * Self-Healing Coatings * Shell * Sherwin Williams * Sigmaglide™ * Smart Coatings
INDUSTRY NEWS
Ramped-up US Construction Exposes Workers to Unregulated Toxic Epoxy Coatings
Environmental Concerns Drive Innovation in Ship Coatings Market for Sustainable Shipping
Salaries Published for Executives at Humidur Coating Distributor in Australia Matrix Composites
Aaron Begley
Brendan Cocks
Hempel Completes the Sale of Its Russian Assets
Sherwin-Williams Unveils New Epoxy Coating to Resist CUI
The Sherwin-Williams Company Reports 2023 Second Quarter Financial Results
Construction of Complex Jotun FPSO in Norway Enters Critical Phase
Shell Specify Interzone 954 (or similar) as Modified Epoxy Barrier Coating for its Offshore Petroleum Subsea Structures
The paint used (e.g., Interzone 954 or similar) will likely be a two component, low VOC, high solids, modified epoxy barrier coat designed to give long term protection in a single coat application. The proposed paint colour is predominately yellow, which is commonly used for offshore petroleum subsea structures. The paint will continue to cure when immersed in water and has cathodic disbondment resistance, which is why it is extensively use in marine and other corrosive environments globally. Once dry, the paint is insoluble in cold water, is chemically stable and, under normal operating conditions, hazardous reactions or decomposition will not occur.
$6.3 Billion Lawsuit Against Akzo Nobel Alleging Use of Patented Materials
NEW COATINGS RESEARCH
New Multi-Layer Self-Healing Coating for Steel Protection in Marine Tidal Zone
Corrosion-Resistant SiO2-Graphene Oxide/Epoxy Coating Reinforced by Effective Electron Beam Curing
Mechanical, Thermal, and Surface Properties of Fusion-Bonded Epoxy Nanocomposite Coatings
Study on the Properties of Self-Healing Epoxy Coating Based on Pickering Emulsion System
Exploring Epoxy Coating Failures with ExcelPlas
While epoxy coatings are generally durable and effective at preventing corrosion, there are a few common types of epoxy coating failures that can occur:
- Adhesion failure: This occurs when the epoxy coating fails to properly adhere to the surface of the pipe, which can be caused by factors such as improper surface preparation or a poorly formulated coating. Adhesion failure can result in the coating peeling or flaking off, exposing the underlying steel surface to corrosion.
- Blistering: This occurs when small bubbles or blisters form on the surface of the epoxy coating, which can be caused by improper surface preparation, moisture contamination, or excessive heat during curing.
- Cracking: This occurs when the epoxy coating develops small cracks, which can be caused by factors such as thermal expansion and contraction, improper coating thickness, or exposure to chemicals.
- Delamination: This occurs due to intercoat or interfacial adhesion failure due to the presence of a weak boundary layer such as silicone or hydrocarbon oil contamination.
https://www.excelplas.com/wp-content/uploads/2020/01/Excelplas-A4-Brochure-4pp-Coating-NTs.pdf
COATINGS FAILURE ANALYSIS
Failure Analysis and Investigation of Protective Coatings in Mining, Marine Offshore Oil & Gas Chemical Plants, Energy Infrastructure and Bridges (Ask the Experts)
https://www.excelplas.com/wp-content/uploads/2020/01/Excelplas-A4-Brochure-4pp-Coating-NTs.pdf
Critical Questions for Protective Coatings for Asset Protection in Oil & Gas, LNG:
- Why is the coating not stopping corrosion?
- Why is the coating delaminating or blistering?
- Has the coating been correctly specified / applied?
- Does the coating meet the manufacturing standard, including properties such as correct hardness/cure, adhesion and thickness?
- What surface preparation and atmospheric conditions must be achieved to successfully apply the coating?
- Does the coating have any defects in it? How will these affect performance?
- Why did the coating fail? Root cause assessment.
- How can the coating be successfully repaired/remediated so that it doesn’t fail again?
ExcelPlas Labs can answer these questions and more…
https://www.excelplas.com/wp-content/uploads/2020/01/Excelplas-A4-Brochure-4pp-Coating-NTs.pdf
MARKETING YOUR BRAND
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This newsletter is brought to you by ExcelPlas Coating Labs (http://www.excelplas.com/)
ExcelPlas Labs provides independent testing, analysis, and investigation on protective coatings to prevent corrosion.
ExcelPlas has extensive analytical capabilities for testing of Protective Coatings and Insulation Consulting for major oil and gas companies.
We conduct corrosion surveys, coating sampling, coating analysis, and testing to ensure coating specifications for a wide range of onshore and offshore clients in Australia and the Asia-Pacific Region.
ExcelPlas Labs offer a full range of coating testing and analytical services to Australia’s mining, oil, gas, and infrastructure sectors.
Forensic analysis for undertaking various coating-based failure investigations and problem-solving.
ExcelPlas Undertakes Analysis & Testing of Polymer Coating Systems including:
- Epoxy Protective Coatings
- Epoxy-Phenolic Protective Coatings
- Fusion bonded epoxy (FBE)
- Dual-Layer Fusion bonded epoxy (DLFBE)
- Liquid applied epoxy (LAE)
- Abrasion-resistant overcoat (ARO)
- Three-layer PE (3LPE)
- Multi-component liquid spray (MCL)
- Heat shrink sleeves (HSS)
Testing on Coatings that ExcelPlas can Undertake includes:
- Coating identification by Infra-red Analysis (FTIR)
- Degree of Cure by Thermal Analysis (DSC)
- Coating Filler Identification by X-ray Analysis (EDS/XRD)
- Coating Microstructure by Embedding, Polishing, and Optical Microscopy (OM)
- Coating Thermal Stability and Composition by Thermogravimetric Analysis (TGA)
DSC – Phase transition/volatiles / Tg / degree of cure/characterisation
TGA – Volatile compounds, inorganic mass % mix ratio
Element mapping for chlorides on paint flakes
Microscopy -Count layers and thickness of layers
- Assess porosity and voids
- Check distribution and orientation of filler particles
Condition monitoring and analysis of corrosion prevention coatings (epoxies, epoxy-phenolics)
http://www.excelplas.com/
Testing of Epoxy Coatings (LAE, FJC, FBE), heat shrink sleeves and tapes, barrier tapes, and meshes.
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