PCN – Communicating News In Protective Coatings Globally in Real-Time
Leading Source of Industry News on Protective Coatings for Oil & Gas, Pipelines, Marine and Construction
NEWSMAKERS: * Coating Condition Survey * Corrosion Under Insulation * CUI * ExcelPlas Labs * Epoxy Phenolic Coatings * Failure Analysis * FBE * Heat-Flex™ * Hempel * PCN * Protective Coatings * Self-Healing Coatings * Sherwin Williams * Smart Coatings
INDUSTRY NEWS
Sherwin-Williams Launches Ultra-High-Solids Epoxy Coating for CUI Protection
CUI-mitigation coating strengthens current line-up for best resistance to corrosion under insulation.
https://www.coatingsworld.com/contents/view_breaking-news/2023-06-01/sherwin-williams-launches-ultra-high-solids-epoxy/
Rapid Diagnosis of Corrosion Beneath Epoxy Protective Coating using Non-Contact THz-TDS Technique
https://www.tandfonline.com/doi/abs/10.1080/10589759.2023.2214670?journalCode=gnte20
Understanding the Corporate Structure and Network of HEMPEL Companies [PDF]
https://cloud.excelplas.com/s/dkGgGHxTSuhDOvS
NEW RESEARCH
CuO-Anchored Graphene Oxide for Enhancing Mechanical and Anticorrosion Properties of Epoxy Coatings
https://www.sciencedirect.com/science/article/abs/pii/S0254058423006612
Study on CePO4 Modified PANI/RGO Composites to Enhance the Anti-Corrosion Property of Epoxy Coatings
https://www.sciencedirect.com/science/article/abs/pii/S0300944023000681
Nacre-mimetic Strategy to Fabricate FrGO/Zn/Epoxy Coatings with Dual Corrosion Protection
https://pubs.acs.org/doi/10.1021/acsami.3c04423
Fabrication and Characterization of Graphene Oxide‑Based Polymer Nanocomposite Coatings, Improved Stability and Hydrophobicity
https://www.nature.com/articles/s41598-023-35154-z.pdf
Anticorrosive Carbon-Based Polymer and Epoxy Nanocomposite
https://www.researchgate.net/publication/371077351_Anticorrosive_Carbon-Based_Polymer_and_Epoxy_Nanocomposite
Preparation of a Fluorescent Composite PU Self Reporting Coating and its Anticorrosive and Indicative Performance
https://onlinelibrary.wiley.com/doi/10.1002/jccs.202300134
Investigate the Effect of Blasting Materials on the Adhesion and Corrosion Protection Performance of Fusion Bonded Epoxy Coated Steel in NaCl Medium
https://link.springer.com/article/10.1007/s11837-023-05910-7
Benchmark Study of Epoxy Coatings with Selection of Bio-Based Phenalkamine versus Fossil-Based Amine Crosslinkers
https://www.mdpi.com/1420-3049/28/11/4259/pdf?version=1684819520
Achieving Lasting Corrosion Protection for Superhydrophobic Epoxy Coatings Via Constructing Functionalized Graphene Nanoplatelets
https://www.sciencedirect.com/science/article/abs/pii/S0008622323004001
Exploring Epoxy Coating Failures with ExcelPlas
While epoxy coatings are generally durable and effective at preventing corrosion, there are a few common types of epoxy coating failures that can occur:
- Adhesion failure: This occurs when the epoxy coating fails to properly adhere to the surface of the pipe, which can be caused by factors such as improper surface preparation or a poorly formulated coating. Adhesion failure can result in the coating peeling or flaking off, exposing the underlying steel surface to corrosion.
- Blistering: This occurs when small bubbles or blisters form on the surface of the epoxy coating, which can be caused by improper surface preparation, moisture contamination, or excessive heat during curing.
- Cracking: This occurs when the epoxy coating develops small cracks, which can be caused by factors such as thermal expansion and contraction, improper coating thickness, or exposure to chemicals.
- Delamination: This occurs due to intercoat or interfacial adhesion failure due to the presence of a weak boundary layer such as silicone or hydrocarbon oil contamination.
https://www.excelplas.com/wp-content/uploads/2020/01/Excelplas-A4-Brochure-4pp-Coating-NTs.pdf
COATINGS FAILURE ANALYSIS
Failure Analysis and Investigation of Protective Coatings in Mining, Marine Offshore Oil & Gas Chemical Plants, Energy Infrastructure and Bridges (Ask the Experts)
https://www.excelplas.com/wp-content/uploads/2020/01/Excelplas-A4-Brochure-4pp-Coating-NTs.pdf
Critical Questions for Protective Coatings for Asset Protection in Oil & Gas, LNG:
- Why is the coating not stopping corrosion?
- Why is the coating delaminating or blistering?
- Has the coating been correctly specified / applied?
- Does the coating meet the manufacturing standard, including properties such as correct hardness/cure, adhesion and thickness?
- What surface preparation and atmospheric conditions must be achieved to successfully apply the coating?
- Does the coating have any defects in it? How will these affect performance?
- Why did the coating fail? Root cause assessment.
- How can the coating be successfully repaired/remediated so that it doesn’t fail again?
ExcelPlas Labs can answer these questions and more…
https://www.excelplas.com/wp-content/uploads/2020/01/Excelplas-A4-Brochure-4pp-Coating-NTs.pdf
MARKETING YOUR BRAND
PCN – Communicate Your Message Instantly with the Entire Global Protective Coatings Community
PCN is ideal for monitoring competitor activity and providing market intelligence
https://www.youtube.com/watch?v=NOqzIYSa3os
This newsletter is brought to you by ExcelPlas Coating Labs (http://www.excelplas.com/)
ExcelPlas Labs provides independent testing, analysis, and investigation on protective coatings to prevent corrosion.
ExcelPlas has extensive analytical capabilities for testing of Protective Coatings and Insulation Consulting for major oil and gas companies.
We conduct corrosion surveys, coating sampling, coating analysis, and testing to ensure coating specifications for a wide range of onshore and offshore clients in Australia and the Asia-Pacific Region.
ExcelPlas Labs offer a full range of coating testing and analytical services to Australia’s mining, oil, gas, and infrastructure sectors.
Forensic analysis for undertaking various coating-based failure investigations and problem-solving.
ExcelPlas Undertakes Analysis & Testing of Polymer Coating Systems including:
- Epoxy Protective Coatings
- Epoxy-Phenolic Protective Coatings
- Fusion bonded epoxy (FBE)
- Dual-Layer Fusion bonded epoxy (DLFBE)
- Liquid applied epoxy (LAE)
- Abrasion-resistant overcoat (ARO)
- Three-layer PE (3LPE)
- Multi-component liquid spray (MCL)
- Heat shrink sleeves (HSS)
Testing on Coatings that ExcelPlas can Undertake includes:
- Coating identification by Infra-red Analysis (FTIR)
- Degree of Cure by Thermal Analysis (DSC)
- Coating Filler Identification by X-ray Analysis (EDS/XRD)
- Coating Microstructure by Embedding, Polishing, and Optical Microscopy (OM)
- Coating Thermal Stability and Composition by Thermogravimetric Analysis (TGA)
DSC – Phase transition/volatiles / Tg / degree of cure/characterisation
TGA – Volatile compounds, inorganic mass % mix ratio
Element mapping for chlorides on paint flakes
Microscopy -Count layers and thickness of layers
- Assess porosity and voids
- Check distribution and orientation of filler particles
Condition monitoring and analysis of corrosion prevention coatings (epoxies, epoxy-phenolics)
http://www.excelplas.com/
Testing of Epoxy Coatings (LAE, FJC, FBE), heat shrink sleeves and tapes, barrier tapes, and meshes.
http://www.excelplas.com/
PCN is owned and operated by ExcelPlas Pty Ltd. By subscribing to PCN you agree to receive regular PCN newsletters as well as the PCN platform using your email contact details to enhance the performance and functionality of PCN and its analytics reports. These email contact details allow PCN to track page views and create more targeted and relevant content. PCN provides an unsubscribe link at the bottom of each PCN newsletter.